News

Cover story II, part II: The house that SMS built

Wednesday, March 12, 2008

By Jake Nichols

Jackson Hole, Wyoming - The Housing Trust’s decision to go with prefab buildings from Superior Modular Systems (SMS) for their 12 Pines and Arbor Place developments on East Kelly was based, in part, on economic sense. Conventional buildings can run about $250 per square foot while modular buildings cost about $100 per square foot. The Trust’s biggest obstacle remained securing a local company that could deliver the 28 units in a timely manner.

 “Trying to find a stick builder to take on this many units at once was nearly impossible,” said the Trust’s Chad Strand. “RAM [construction] did such a good job on Flat Iron, we went to them first but they were too busy.”

When the Housing Trust chose SMS, they thought they were hiring the builder that once erected most of East Jackson. SMS’s ties go back to Boise Cascade who, in addition to being one of the largest pulp mills and lumber harvesters in the country, churned out hundreds of prefab homes in Jackson during the 1970s. In recent history, however, the Idaho company changed hands numerous times.

Roger Herr owned SMS when the Trust contracted with them to build their East Kelly units in 2002. By then, SMS’s reputation was already beginning to fade. “Because of their shoddy work most contractors will not work with them,” said Andy Maurice, a subcontractor who lives in an SMS-built home. “I have talked to many contractors that said they are not welcome in this valley for business anymore.”

Modular Today, an industry trade publication, gave SMS a one-star rating (out of five) after sending a ‘mystery shopper’ to do business with them. “Our mystery shopper reported several issues with their customer service. We are not comfortable with Superior Modular Systems after our mystery shopper had such difficulties with them,” their website states.

Things went from bad to worse when Dave Ochoa bought the Pocatello company in 2006. One prominent contractor in the valley, speaking on the condition of anonymity, said Ochoa may have taken on too much work in an attempt to make the bottom line look attractive to investors. “He ran that company into the ground,” the local builder said. “These are simple boxes. You really can’t screw them up. Ninety-nine percent of the problems are with the onsite stitchers.”

Another local builder who did not wish to be identified said SMS product was decent only as long as you “rode herd on them every step of the way.”
Strand, himself, had a catbird’s seat for assessing SMS. In August 2007, the current construction manager for the Trust went to work for Ochoa and SMS. “Dave bought the company and he asked me to help him because he had grand plans,” Strand remembered. “He looked like he was really going to improve the product and make all these great changes.”

Strand, too, identified onsite stitching as Ochoa’s biggest problem. He urged the SMS owner to hire local hardhats rather than use his own Pocatello crew. “I know he didn’t have enough money to actually do it but, even when I called some people and lined things up, he would never authorize it. He just kept using his same stitch crew from Pocatello,” Strand said.

“I went to all his projects in town and immediately heard all the homeowners in town screaming when I showed up,” Strand continued. “And I thought, ‘I cannot get involved in this. This is a small town.’” Strand quit after two weeks.
So just how hard is it to assemble modular homes after they are unloaded from a truck? “I’ve done a lot of modulars. It’s not rocket science,” said Capstone Construction owner Tim Ciocarlan. “It just takes time to put it together. There is a lot to do and you have to be slow and thorough.”

Dave Leinonen is proof that modulars can work, even ones from SMS. He is currently wrapping up a project for Sean Scarlett right next door to 12 Pines that utilizes SMS boxes with his own design. “Modular is one of the only ways we can address housing costs in this valley,” he said.

During the research of this article, calls to the Pocatello City Building Department confirmed that SMS has gone out of business. City building official Lynn Transtrum, said he was aware that SMS had “closed their doors.”

“This isn’t the first time they’ve done this,” Transtrum said. “They closed down once eight or 10 years ago and resurfaced. Right now, Dave [Ochoa] is trying to hide everything he can hide and I feel bad for the folks who are left waiting in Jackson for product; who are out in the cold with this now.”

Transtrum offered to follow through with inspection paperwork for Jackson builders who are left in the lurch, free of charge. “I’m not going to get my money but there is no sense for me to pass on the pain and anguish,” he said, advising area builders to contact city building official Steve Hockett. Transtrum also confirmed rumors that SMS was being restructured by Jon Zentgraf, calling themselves Sawtooth Custom Homes. Calls there were unreturned.

Paul Dykeman is one of many SMS customers in Jackson left high and dry. “We bought a house from SMS and paid for it and they didn’t deliver the product,” Dykeman said. He said he is out “his life savings.”

When asked if they would line up for a shot at legal action against SMS, Trust Executive Director Ann Hayden said, “We started the line. We have a demand letter into SMS for compensation upwards of $100,000 for repairs on the Kelly Street units. They did not satisfactorily perform or deliver their product.”

Repeated attempts to contact Mr. Ochoa went unanswered and unreturned.
PERMALINK:
Cover story II, part II: The house that SMS built | Planet JH News Article: Cover Stories

Reader Comments

As A former employee of SMS,I along with twenty of my co workers,humbly wish to apologize to the Jackson community housing trust. But more importantly to the customers of Superior Modular Systems. A hand full of us at the plant in Pocatello took great pride in the product we built,and wanted nothing more than to please the people who bought our homes and, to deliver an extraordinarily well built custom home to the Jackson area.Unfortunately,we had no control over the way Dave Ochoa ran the company,or the way he dealt with the people who bought our homes. In one years time he(Dave Ochoa)lead the company from being a parade of homes winner into bankruptcy,leaving customers and employees alike holding the bag. In defence of the modular home industry,a few of us (ex employees) are still in Jackson working directly with the home owners doing everything possible to finish some of the projects left abandoned by Mr. Ochoa. These dedicated ex employees of the modular home industry belive so strongly in this product that we are pooling our own monies together trying to bring a new company back as a small employee owned modular home plant,where each department head can work hand in hand with the customer to insure a product that we will again be proud of putting our personal names on,and that our customers would happily refer to there friends and family. Our business plan is simply to build every home like it was for a family member,and to invite every customer to be part of our family. Our new employee owned company will be up and running soon with over one-hundred fifty years combined experience in the modular home industry. Sincerely Gary Jess gryjess@yahoo.com
Gary Jess

The story and sequence of events here are exactly what happens when construction buyers fail to do two things. First - utlilized and established and professional contractor. It would appear that in the effort to find some savings by cutting out the professional contractor costs have mounted far greater then any percieved savings. It's the "ya get what you pay for" principle. Second - the way to insure this doesn't happen again or in the first place is to reqire your contractor/s issue the owners a performance and payment bond. Those two legal and binding documents will finish the work and will force the contractor to perform, if the contractor fails to pay bills, perform, or resolve issues his bonding company will with 100% certainty. Again - both items are cheap insurance for what can happen when corners are cut. It's sad to say - but the housing trust deserves to a certain extent what they got.
B Ryan

As the ex-Vice President of SMS (I started in 2001 and quit, because of Mr. Ochoas bad bussiness practices, 9 months after Mr. Ochoa purchased the company from my father)I would have to agree and tell anyone that may still be interested in using another modular company to listen to Mr. Ryan very closely. There are other modular companies out there that are trying to fill SMS's spot. If you choose to save money by using modulars "GET A PERFORMANCE BOND AND LEIN WAIVERS FOR EACH DRAW". You should also ask for monthly financial statements to make sure the company is stable before going to contract. At least one of the new modular companies out there is not yet profitable after almost a year and in my opinion could be another SMS disaster waiting to happen. You must force these offsite builders to stop building without using their own money. DO NOT pay for work that has not yet been completed. The 25% build deposit they seek to start construction should not be paid until the structure is framed and out in the yard, not before its framed. Make them do the work first and work off of their own money, not yours. Modulars are a good concept, used mostly on the east coast, but some western mod companies are now giving the industry a bad name. I would also just like to clearify something about the Kelly Street houses. While most of the punch list items were small, stress crack type issues, and were corrected by SMS and some even after the one year warranty had passed, the roofing issue is another subject. Its my opinion that the large roofing problems were in the design. SMS did not design these homes, but were forced (by the Housing Trust)to build off of their architects prints so that they did not appear to waste the money they wasted designing them because they didn't know that SMS didn't charge customers for prints as long as they built the structure. They were drawn by a Jackson architect that in my opinion had very little knowledge of modular construction.
Robert Herr



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